Case Studies 14 | Belgian Client Project Precision for Outdoor Furniture

Outdoor furniture requires mechanical parts that can withstand harsh environments — UV exposure, humidity, wind loads, and long-term fatigue.
When our Belgian client approached us with a new project involving metal components for large outdoor umbrellas, they needed a manufacturing partner capable of delivering:

• Corrosion-resistant materials

• Tight tolerances for structural alignment

• Durable finishes for long-term outdoor performance

• Flexible engineering support during early design stages

At XY-Global, precision CNC machining and high-performance surface treatments are core strengths, making this collaboration a natural fit.

Project Background: Engineering Metal Parts for Outdoor Umbrella Systems

Large outdoor umbrellas are made up of multiple load-bearing components — brackets, hinges, connecting rods, support blocks, and fastening hardware.
Every component plays a critical role in ensuring:

• Structural integrity

• Smooth opening/closing movements

• Weather resistance

• Long product lifespan

The Belgian brand is known for premium outdoor furniture, so product quality directly impacts brand reputation. They needed precise, aesthetically clean, and high-strength components that pass strict quality standards.

Engineering Collaboration: From Material Selection to DFM Optimization

During the initial phase, our engineering team worked closely with the client on the following:

1. Material Selection

We recommended corrosion-resistant alloys such as:

• Aluminum 6061-T6 (lightweight, strong, suitable for anodizing)

• Stainless steel 304/316 (excellent weather resistance)

2. Surface Finishing

To improve outdoor durability and aesthetics, we optimized:

• Anodizing for aluminum parts

• Powder coating for UV stability

• Passivation for stainless steel components

3. Dimensional Tolerances

Outdoor umbrella joints require smooth rotational and sliding movements.
We refined tolerances to ensure:

• Stable mechanical performance

• Minimal play or friction

• Long-term reliability under repeated use

4. Structural Reinforcement

Based on our DFM (Design for Manufacturability) analysis, we provided suggestions to:

• Strengthen load-bearing regions

• Reduce sharp stress points

• Improve manufacturability during CNC machining

This collaborative engineering process helped the client balance performance, cost, and longevity.

Manufacturing Process: Precision CNC Machining + Quality Inspection

Once the design was finalized, XY-Global moved into full production using:

• 5-axis CNC machining for complex contours

• High-precision milling and turning

• Tight-tolerance control using CMM & in-process inspection

• Batch finishing to ensure consistent surface appearance

The results were uniform, high-strength, corrosion-resistant parts that met all functional and cosmetic expectations.

Project Outcome: A Stronger Partnership and Higher Product Value

The final batch of parts passed all client evaluations, including:

• Dimensional accuracy

• Outdoor durability tests

• Smooth mechanical movement

• Visual consistency

More importantly, the successful delivery strengthened the client’s trust in XY-Global’s:

• Engineering expertise

• Precision machining capability

• Reliable quality control

• Efficient communication and project management

This project marks another milestone in our long-term relationship with European clients in the furniture, consumer goods, and outdoor equipment sectors.

Video: Behind the Project – Story from Kevin at XY-Global

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Why Outdoor Furniture Manufacturers Choose XY-Global

• CNC machining tolerance capability: ±0.001 mm

• Surface finishing options suitable for outdoor environments

• 1-on-1 engineering support + DFM service

• International shipping & stable mass-production workflow

• Experience with European outdoor structure brands

If you are developing outdoor furniture mechanisms, umbrella structures, or weather-resistant metal components, XY-Global is ready to support you.

Conclusion

This collaboration with our Belgian partner demonstrates how the right engineering and manufacturing approach can enhance product quality, reliability, and durability — especially for demanding outdoor applications.

For custom CNC components or new product development, feel free to contact our team anytime.