Die Casting Capabilities
The state-of-the-art manufacturing capability of XY Global spans over 13,000 m² in both Malaysia and China. Specializing in CNC machining and die casting, we provide high-precision solutions for industries including medical, optical, semiconductor, satellite communication, industrial automation (AGV), and new energy. Our modern facilities are supported by a dedicated team of 12 skilled engineers, scientists, technicians, and over 150 manufacturing associates.
All facilities are ISO 9001:2015 and ISO 13485:2015 certified.
Types of Die Casting Services
Hot Chamber Die Casting
🔹 Faster Cycle Times – Higher productivity in large-volume production
🔹 Superior Surface Finish – Minimal post-processing and fine details
🔹 Extreme Dimensional Accuracy – Precision for small, intricate parts
🔹 Supports Low-Melting Alloys – Ideal for zinc, lead, and tin
Cold Chamber Die Casting
🔹 High-Temperature Alloy Compatibility – Ideal for aluminum, brass, and magnesium
🔹 Superior Control – Precise material flow and temperature management
🔹 Extreme Precision – Tight tolerances and complex geometries
🔹 Supports High-Performance Materials – Suited for high-melting alloys
Die Casting Service Equipment
280 Ton Hot Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 5.5kg
- Mold Thickness: 250-650mm
- Max Casting Area: 320cm²
- Tie Bar Spacing: 560mm x 560mm
88 Ton Hot Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 1.8kg
- Mold Thickness: 100-450mm
- Max Casting Area: 142cm²
- Tie Bar Spacing: 350mm x 350mm
3500 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 68.6kg
- Mold Thickness: 1100-2100mm
- Max Casting Area: 7856-4589cm²
- Tie Bar Spacing: 1750mm x 1750mm
2000 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 30.3kg
- Mold Thickness: 650-1600mm
- Max Casting Area: 3217-2527cm²
- Tie Bar Spacing: 1350mm x 1350mm
1250 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 24.3kg
- Mold Thickness: 450-1180mm
- Max Casting Area: 910-1785cm²
- Tie Bar Spacing: 1100mm x 1100mm
900 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 9.2kg
- Mold Thickness: 400-950mm
- Max Casting Area: 604-1092cm²
- Tie Bar Spacing: 930mm x 930mm
800 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 9kg
- Mold Thickness: 400-950mm
- Max Casting Area: 620-963cm²
- Tie Bar Spacing: 930mm x 930mm
560 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 6.0kg
- Mold Thickness: 350-850mm
- Max Casting Area: 459-1029cm²
- Tie Bar Spacing: 750mm x 750mm
420 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 4.0kg
- Mold Thickness: 300-700mm
- Max Casting Area: 275-1590cm²
- Tie Bar Spacing: 650mm x 650mm
250 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 2.55kg
- Mold Thickness: 250-650mm
- Max Casting Area: 131-850cm²
- Tie Bar Spacing: 580mm x 580mm
180 Ton Cold Chamber Die Casting Machine
- Quantity: 1 Unit
- Max Injection Weight: 1.61kg
- Mold Thickness: 200-550mm
- Max Casting Area: 110-648cm²
- Tie Bar Spacing: 480mm x 480mm
Central Melting Furnace
- Melting Capacity: 3 Tons
- Heating Time: 20 Hours
- Heating Source: Natural Gas
- Maximum Temperature: 960°C
Die Casting Metal Materials
Zinc Die Casting
Zinc offers excellent precision, high strength, and cost-effective production for small, intricate components.
Common Models: Zamak 2、Zamak 3、Zamak 5、Zamak 7
Aluminum Die Casting
Aluminum's excellent strength-to-weight ratio and corrosion resistance make it an excellent material for precision optical, medical and semiconductor components
Common Models: ADC12, ADC6, A360, A380
Copper Die Casting
Copper and its alloys provide superior electrical conductivity, corrosion resistance, and durability.
Common Models: C11000、C14500、C95800、C83600
Magnesium Die Casting
Magnesium is the lightest structural metal, providing excellent strength-to-weight ratio and shock absorption.
Common Models: AZ91D、AM50A、AM60B
Die Casting Industry Application
Die casting is a highly precise and reliable manufacturing process, making it indispensable across various industries. Here are some key applications:
- Automotive: Essential components such as engine blocks, transmission cases, and pistons rely on die casting for durability and strict dimensional accuracy.
- Consumer Electronics: Structural components in smartphones, laptops, and cameras benefit from die casting, ensuring both strength and intricate detailing.
- Lighting Equipment: Used to produce complex shapes for lighting fixtures and components while maintaining consistency and quality.
- Medical Devices: High-precision instruments and equipment parts require die casting for exceptional reliability and compliance with strict medical standards.
- Industrial Machinery: Heavy-duty machine parts leverage die casting for superior strength and resistance to harsh working conditions.
Die Casting Surface Finishing
Nickel Plating
Nickel plating deposits a nickel layer on the metal surface by electrochemical or chemical means to improve corrosion resistance, wear resistance, hardness, and enhance conductivity and aesthetics.
Spraying
Spraying is a process of applying a layer of protective or decorative paint on the surface of parts to improve corrosion resistance, waterproofness, and wear resistance, and to provide a variety of colors and gloss effects.
Anodizing
Anodizing forms an oxide film on the metal surface through an electrolytic process, which improves corrosion resistance, wear resistance, hardness, and can impart a variety of colors and decorative effects.
Sand Blasting
Sandblasting increases the oxide layer and increment by spraying abrasive at high pressure, improving surface finish, uniformity and spray force, making the production more suitable for subsequent processes
Electroplating
Electroplating improves the corrosion resistance, wear resistance and conductivity of parts by electrochemically depositing metal layers, and enhances their appearance quality and service life.
Electrophoresis
Electrophoresis uses the effect of an electric field to evenly deposit the paint on the metal surface, forming a corrosion-resistant, uniform, beautiful and highly adhesive protective coating.
Die Casting FAQs
What size products can you make?
Our largest die-casting product processing size is 950*950*150MM.
Quantity requirements for your MOQ?
2000 for large items, 3000-5000 for small items.
How much is your mold fee?
Our mold fee generally depends on the product
How long is your delivery time?
The general delivery time for molds is 30 days, and the general delivery time for mass production is 25 days.
What reports will be provided for shipment?
Material certificate, shipping inspection report.