Case Studies Parts 19 丨When Material Choice Matters: A Ceramic Manufacturing Case Study

This ceramic manufacturing case study shows how material selection and engineering redesign helped solve a real production problem in a high-end outdoor furniture project.

Project Background (Key Facts)

Why Material Change Was Needed

• Metal parts met structural requirements

• Surface was easily scratched during real use

• Appearance quality did not match premium positioning

Conclusion: Material performance and appearance were limiting factors.

Proposed Material Solution

Decision: Switch to ceramic material.

Manufacturing Challenge Identified

During engineering review, a critical risk was found.

This is a common challenge in ceramic manufacturing, especially for solid structures.

Engineering Redesign Approach

Instead of forcing the process, the design was revised.

Key design changes:

• Hollowed non-visible internal areas

• Maintained all visible surfaces

• Improved binder removal path

Final Manufacturing Outcome

Why This Ceramic Manufacturing Case Study Matters

This ceramic manufacturing case study demonstrates that:

• Material selection affects manufacturability

• Design must consider the sintering process

• Engineering support is critical in ceramic production

The key is not just making parts, but making them manufacturable.

Summary for Engineers

• Ceramic material improved durability and appearance

• Design optimization enabled stable sintering

• Manufacturing feasibility was solved at the design stage

If you are working on a project where material choice, ceramic manufacturing feasibility, and surface quality all matter, this case study shows how engineering-driven decisions lead to better results.